Home

Lean Manufacturing

Pfizer Goes Beyond Muda: The Secret to Lean QA/QC is Managing Volatility


The most popular piece of content on PharmaManufacturing.com for the past month or so has been "Pfizer Reinvents Lean in the Lab," an in-depth look at how the QA/QC labs in the company's Grange Castle, Ireland, site, have revamped and "Leaned" their work habits.

From 'On Pharma'

Lean Management Lessons From BP


Cautionary tale for execs in pharma (or any industry) on the limits of "doing more with less," ignoring technical operations and focusing on financial balance sheets at the expense of quality and safety.   Frontline's documentary on the BP disaster and Texas City refinery tragedy.

AMS

From 'On Pharma'

Wyeth's OpEx Legacy


Did any of you catch that recent WSJ report on the negative impact of mass layoffs? OK, I know that M&A layoffs are different, but today brought the sad news that Pfizer/Wyeth will lay off 6,000 employees and close eight of its manufacturing plants in Ireland, Puerto Rico and the U.S.

From 'On Pharma'

ASQ Now Offers Lean Certification for Individuals


Want to make yourself indispensible, within pharma or other industries?  This just in from Quality Digest.

AMS

From 'On Pharma'

Can Lean Negate Quality Control? Lessons From Fallen Lean Icons Toyota and J&J


Recent postings in the WSJ blog and elsewhere have asked the troubling question: Does Lean Manufacturing, by definition, lead to quality control problems? Click here for an interesting read. (For something that doesn't require registration, click here.)

From 'On Pharma'

Fat and Happy No More: AZ Looks to Take Production to Jaguar Speed


It's quite common for drug manufacturers to borrow ideas and technologies from the automotive industry, and even to poach a few talented professionals now and then.

From 'On Pharma'

Change: It’s Coming (or “I’ll Get Agile… Mañana”)


Everyone keeps talking about how the industry is on the brink of great change….it’s the death of the blockbuster….the birth of…what?  The niche-buster? Personalized medicine? 

Just keeping up and fire-fighting may be difficult enough so it is tempting to be like Scarlet O’Hara, as in “we’ll just deal with those issues tomorrow.” 

From 'On Pharma'

Genzyme Stockholders Vote on Drug Manufacturing's Strategic Importance


Every so often, one gets a major reminder of the strategic importance of manufacturing and the largely invisible "CGMP set" to the drug industry and, yes, its bottom line. Former FDA chief Mark McClellan gave pharma a good one years ago with his famous "potato chips and soap flakes"  comment, immortalized in a Wall Street Journal piece. Typically, manufacturing continues to be thought of something that will get done....quietly, invisibly, wherever and by whomever.

From 'On Pharma'

Toyota to Close NUMMI Plant in Fremont


In a sad turning point in Toyota's history, and, perhaps the whole history of the Lean movement, Toyota  plans to liquidate the Lean showcase NUMMI plant in Fremont, California "by the end of August." Read more from yesterday's story in the San Francisco Business News.

From 'On Pharma'